Turnkey Industrial Automation Projects
Sysnix delivers complete automation projects from requirement study and control philosophy through electrical panels, PLC and SCADA engineering, field integration, FAT, site commissioning and handover. One coordinated team manages the interfaces between controls, instruments, drives, software and production equipment.
Turnkey Automation capabilities
- Site survey, URS and control-philosophy development
- Electrical design, panel engineering and component selection
- PLC, HMI, SCADA, DCS and drive programming
- Sensors, instruments, networks and third-party interfaces
- FAT, SAT, loop checks and production trials
- Backups, drawings, training and lifecycle support
Typical applications
- New production machines and process skids
- Complete line automation and expansion
- Brownfield modernization and control retrofit
- Water, utility and material-handling systems
- Packaging, assembly and inspection lines
- Plant-wide monitoring and digitalization projects
Business and engineering outcomes
One coordinated scope
Panels, controls, drives, instruments, software and site interfaces are engineered against one approved architecture.
Controlled acceptance
URS, design reviews, FAT, SAT and punch-point closure make completion criteria visible to all teams.
Production-ready handover
Operators and maintenance teams receive backups, drawings, training and recovery information.
Lifecycle continuity
The as-built baseline supports later troubleshooting, expansion, spares and modernization.
Engineering and delivery approach
- Discover: Survey the process, loads, instrumentation, existing systems, interfaces, shutdown limits and business targets.
- Define: Freeze the control philosophy, architecture, I/O, drawings, acceptance tests, responsibilities and exclusions.
- Engineer and build: Develop panels, PLC, HMI, SCADA, networks and reports with staged internal reviews.
- Test and commission: Execute FAT, site checks, loop tests, dry trials, production trials and documented punch closure.
- Handover: Deliver as-built files, settings, source backups, training, support contacts and recommended spares.
Platforms, protocols and components
Control
- PLC and safety systems
- HMI and SCADA
- DCS interfaces
- Motion and robotics
- Industrial software
Electrical
- PCC and MCC panels
- VFD and soft starters
- PLC and remote-I/O panels
- Metering and protection
- Field cabling interfaces
Project assurance
- URS and functional design
- FAT and SAT protocols
- Backup and version control
- Training
- As-built documentation
What we need to start
- Process description and production targets
- Battery limits and third-party interfaces
- Load, motor, instrument and I/O lists
- Site standards and approved makes
- Schedule, shutdown windows and acceptance method
Project deliverables
- Approved architecture and engineering documents
- Tested panels and automation software
- Commissioned field system
- As-built backups, training and handover pack
Frequently asked questions
What does a turnkey automation project include?
The agreed scope can include survey, design, panels, PLC and SCADA software, field integration, testing, commissioning, documentation and training.
Can Sysnix modernize a running plant in phases?
Yes. Brownfield projects can be divided into surveyed shutdown windows, temporary interfaces and staged cutovers to reduce production risk.
How is project scope controlled?
The project begins with documented inputs, exclusions, interfaces, acceptance criteria and a change-control method before detailed engineering starts.
Do you provide FAT and SAT records?
Yes. Test plans, observations, punch points and acceptance records are prepared according to the agreed project documentation scope.